Battery operated relay test device 2

ABSTRACT

The aim of the invention is to improve the efficiency and handling of a test device ( 4 ) for testing a protection relay ( 2 ). This is achieved by a method and a test device ( 4 ). A signal (S) is generated in a test device ( 4 ), and the signal (S) is applied to the protection relay ( 2 ). An adaptation device (X) which can be found in the test device ( 4 ) is supplied with a supply voltage (U v ) by an accumulator ( 5 ), and the adaptation device (X) supplies a signal generator (G) with an intermediate voltage (U x ), said signal generator generating the signal (S). The use of an accumulator ( 4 ) allows fuel-supplied power units to be obviated. The use of an adaptation device (X) allows the supply voltage (U v ) of the accumulator ( 5 ) to be converted into small intermediate voltages (U x ) and the small currents of the accumulator ( 5 ) to be converted into high currents in order to supply the signal generator (G) for example.

The present invention refers to a method and a test device for testing a protection relay, wherein in the test device a signal is generated and the signal is supplied to the protection relay. A test arrangement of test devices is also described.

In the field of energy installations, in particular in electric energy transmission networks, protection relays are used for monitoring the installation (primary system). In order to better manipulate the real primary currents and voltages, the currents are converted by current converters and the voltages are converted by voltage converters into smaller, easier to be manipulated secondary variables, which are processed in the protection relay. However, the protection relay is at any time aware of the state of the primary current and voltage levels. Protection relay may determine, based on various criteria, whether in the primary system a fault is present, and, depending on the fault, emit immediately or after a defined delay time, a switch-off command to one or more power switches, in order to terminate the faulty condition in the installation. Various protection relays operate together in such a way that faults are rapidly, securely but also selectively deactivated. Selectively means that possibly only the portion of the energy transmission network, in which a fault has occurred, is deactivated, in order to allow an undisturbed continuation of operation in many other parts of the energy transmission network.

A function of a protection relay is the overcurrent time protection. In this case, if the nominal current is exceeded, depending on the value of the current, the switch-off command is issued, at different speeds. For safety reasons, it is necessary or required that safety devices of an electric energy transmission network, such as the protection relay, are tested at regular intervals in order to asses that they are operating properly.

The test of a protection relay with overcurrent time protection function may for example occur in that in the protection relay a test current, one- or three-phase, is supplied and the reaction of the protection relay is observed. Test devices for testing protection relays are also called “relay test apparatus”. Usually the protection relay is separated from the electric transmission network and directly connected to a test device, and secondary variables are fed through a current converter. However, direct tests of primary variables are also possible. It is checked, whether the protection relay does not trigger at currents below a current threshold, such as nominal currents, and how fast the protection relay triggers at different faulty conditions. In case of an overcurrent time protection, usually, the switch-off speed is faster in case of increasing current levels. The test device is provided with an input, which is connected to the power switch output of the protection relay and which is configured for recording the time of triggering of the protection relay, thus when it would switch the power switch. If one wants to determine the signal threshold at which a protection relay reacts, a small current may be increased in a continuous way until the protection relay reacts. Such a test may last for more than a few seconds, or even minutes.

Since this test normally occurs in the field on site, and an electric socket is not always readily available, the test device is sometimes also powered by electric power units. This means that for the test a current generator has to be transported, but this increases the costs and the difficulty of manipulation (weight, size, fuel, etc.). In particular at sites, which are difficult to reach, such as only by foot, which is not unusual in the case of electric energy transmission networks, this immobility represents a huge drawback.

The object of the present invention is thus to provide a test device, which is easier and more efficiently manipulated and which reduces the described drawbacks.

This object is achieved by a method and a device, which are characterized in that an adaptation device provided in the test device is supplied by an accumulator with a supply voltage and the adaptation device supplies a signal generator with an intermediate voltage, which generates a signal.

The object is also achieved by a test arrangement in which a test device is connected to a protection relay, and has a signal output, through which a signal is supplied to a signal input of the protection relay, and has a reaction input, which is connected with the switching output of the protection relay.

The use of an accumulator allows fuel-supplied power units to be obviated. However, an accumulator usually supplies a very high voltage, whereas the test device requires a high current. Thus, according to the invention an adaptation device is used, which, for example, is used for converting the supply voltage of the accumulator into a small voltage and for converting the smaller currents of the accumulator into high currents. This is advantageous, since the signal generator normally requires high currents, however also a low supply voltage of the accumulator may be obviously converted into a high intermediate voltage and a high current supplied by the accumulator may be converted into a low current.

The signal may for example represent a current or a voltage, while the method may also be applied for other signals.

The signal generator may comprise a voltage and/or a current source.

The adaptation device may comprise a step-up converter and/or a step-down converter.

Advantageously, at least a part of the adaptation device and/or at least a part of the signal generator may be deactivated, if necessary, by means of an emergency-off circuit.

Since the currents generated by the adaptation device may be very high, it would be difficult to separate them reliably. Thus at least part of the adaptation device, preferably the power electronics, is deactivated in a targeted mode, wherein a redundancy of the deactivated parts ensures the required safety. This redundancy may for example be obtained by the fact that the adaption device and signal generator are deactivated.

The adaptation device should possibly work with high clock frequencies, so that additional lowpass filters for suppressing the generated disturbances are useful.

The form of the signal may be determined by a control unit wherein the result of the control unit is processed by a digital/analog converter in order to generate the signal. The digital/analog converter also drives the signal generator (G).

The protection relay may trigger within a reaction time after the signal reaching a signal threshold, wherein the test device determines the signal height upon reaching the signal threshold.

Particularly advantageous is the additional detection of the reaction time from reaching the signal threshold to the switching of the reaction output.

Moreover, the signal generator may output the signal as pulses having pause times, wherein the pulses of the signal and the pause times alternate over time, wherein, during the pause times, the height of signal is reduced and at least one pulse has an amplitude which is higher than at least one of the preceding pulses.

During operation, the accumulator is subject to very heavy loads within a short time, in particular when ramps for determining signal thresholds, as described, have to be performed, and the test is relatively long. In order to reduce the load on the accumulator, the signal generator emits the signal in the form of pulses with pause times, wherein the amplitudes of pulses may be monotonously increasing, providing in any case a rising trend, in order to reach a switch threshold. Since the signal is generated in the form of individual pulses, the average energy required is reduced and the accumulator is less stressed. This allows, despite the voltages and currents required for testing, adapted to the electric energy transmission network, the use of smaller compactor accumulators, which is important in the case of a portable device, for example.

It is to be noted that the respective pulse durations reach the reaction time of the protection relay, in order to test the correct operation of the protection relay. The duration to be selected for the pause times depends on the energy of pulses, i.e. the amplitude and pulse duration. The reaction time of the protection relay in case of high signals to be switched is normally lower than in case of lower signals.

The test device may also have a number of signal outputs, which generate the first number of signals.

The test device may also have a second number of reaction inputs.

Advantageously, three current outputs and three voltage outputs can be provided on the test device in order to be able to reproduce the signals of a three-phase branch in the energy network. This allows a three-phase network to be simulated and a three-phase protection relay to be tested. However, the signals of the individual phases do not necessarily have to have the same amplitude. A phase shift of 120° between the phases is usual but may also deviate completely in the event of an error. Advantageously, two reaction inputs can also be present at the test device in order to be able to detect various reactions of the protection relay, such as, for example, a triggering or an excitation. An excitation may mean that a signal threshold has been exceeded briefly, but not long enough to produce a triggering.

The amplitudes of the pulses of the signal may increase over time by a preferably fixed signal difference. This means that the signal can be approximated step by step to the signal threshold and, for example, an overcurrent time protection can be checked.

The pause times may be variable and depend on the amplitude of the pulses of the signal at the current time.

This can be achieved, for example, by a pulse threshold at which the pause times are increased by a factor k. Thus, from the pulse threshold, a different slope of the envelope of the signal would result. It is also conceivable that the pause times are influenced, for example, by a plurality of pulse thresholds, or are variable in another way. Variable pause times allow the accumulator to have more time for “recovery” from larger currents. The signal difference could also be variable.

The signal can advantageously be lowered during the pause times to a value of less than 1% of the preceding pulse, preferably to zero. This minimizes the average power consumption from the accumulator.

The accumulator may advantageously have an energy density of at least 500 J/g. The accumulator or a part thereof may be based on lithium-ion or lithium polymer technology.

The test device may also be portable, wherein the reduced weight due to the use of an accumulator is particularly advantageous in the field.

The present invention is explained in the following with reference to FIGS. 1 to 6, which show, as an example, schematically and in a non-limiting way, advantageous embodiments of the invention. In particular:

FIG. 1 shows a protection relay 2 in a power supply network 6

FIG. 2 shows a protection relay 2 which is connected to a test device 4,

FIG. 3 shows a possible structure of a test device 4,

FIG. 4 shows the plot of a signal S having fixed pause times τ₁=τ₂=τ₃=τ₄=τ₅

FIG. 5 shows the plot of a signal S having a pulse threshold S₁

FIG. 6 shows the plot of a signal S having strictly monotonic increasing pause times τ₁<τ₂<τ₃<τ₄<τ₅

In FIG. 1 a protection relay 2 is connected via the signal input SE and the switching output A with the electrical power supply network 6. The electrical power supply network 6 can also be a line section or a line branch of a large power network. An optionally present signal converter 1 measures a presignal S_(n) (primary variable)—when the signal is represented by a current, the signal converter 1 is usually designed as a current converter or current sensor—of the power supply network 6 and converts this into a signal S (secondary variable), which is supplied to the protection relay 2 via the signal input SE. For example, in low-voltage networks, it is also possible to supply the secondary signal S_(n) directly to the protection relay. For example, in the case of a function as overcurrent time protection, the protection relay 2 is designed such that it switches the switching output A, and thus opens the associated circuit breaker 3 of the electrical power supply network 6 as soon as a specific, preset signal threshold S_(s) is exceeded for a fixed period of time. Thus, the electrical circuit of the power supply network 6 (or of the respective network segment) is interrupted, whereby, for example, protection against overcurrents is ensured in the electrical power supply network 6.

In order to determine the signal threshold S_(s) at which the protection relay 2 actually switches, the protection relay 2 is disconnected from the power supply network 6 and connected to a test device 4, as shown in FIG. 2. The test device 4 has a signal output SA and a reaction input R. For the functional test, the connection from the protection relay 2 to the signal converter 1 (or, if no current converter is present, the connection to the power supply network 6) and to the power switch 3 is interrupted and the signal output SA of the test device 4 is connected with the signal input SE of the protection relay 2, as well as the switching output A of the protection relay 2 is connected with the reaction input R of the test device 4. The test device 4 in turn is supplied by a battery 5, which is preferably integrated in the test device 4, via a supply input V with a supply voltage U_(v). To test the protection relay 2, a signal S is sent from the test device 4 to the protection relay 2.

If, for example, the protection comprises an over-current time protection, the protection relay 2 switches within a reaction time t_(A) after the signal S has reached the signal threshold S_(S) to be determined. The test device 4 determines the height, i.e. the amplitude, of the signal S, at which the protection relay 2 reacts.

For this purpose, an evaluation unit 7 is provided in the test device 4, which is connected to the reaction input R and detects a switching pulse of the protection relay 2 which is output at the switching output A.

A signal generator G outputs the signal S as pulses P with pause times Ti, τ₂, τ₃, τ₄, τ₅, at the signal output SA, whereby the pulses P of the signal S and pause times τ₁, τ₂, τ₃, τ₄, τ₅ alternate over time t (FIG. 3). During the pause times τ₁, τ₂, τ₃, τ₄, τ₅, the amplitude of the signal S is lowered to a low value, for example 1% of the previous amplitude or even zero. At least one pulse P has a higher amplitude than at least one of the preceding pulses P in order to reproduce an ascending signal S, as shown in FIG. 4 in an exemplary manner. By implementing the pause times τ₁, τ₂, τ₃, τ₄, τ₅, the accumulator 5 is less stressed.

An embodiment in which also the response time t_(A) of the protection relay 2 is determined by the test device 4, preferably in the evaluation unit 7, is also particularly advantageous. The response time t_(A) of the protection relay 2 thus describes the time from the signal S reaching the signal threshold S_(s) until the switching of the reaction output R.

An adaptation device X located in the test device 4 can convert the supply voltage U_(V) of the accumulator 5 into an intermediate voltage U_(x), which in turn supplies the signal generator G, as also shown in FIG. 3.

The adaptation device X can convert high voltages into low voltages and low currents into high currents, or vice versa, too.

This adaptation device X may include a step-up converter and/or a step-down converter.

Moreover, at least part of the adaptation device X and/or of the signal generator G can be deactivated by means of an emergency-off circuit N, as required.

This part of the adaptation device X may, for example, comprise power electronics, which is part of a converter circuit. Since high currents are difficult to separate cleanly, it is possible to realize an emergency-off circuit N, with the targeted deactivation of (redundant) circuit parts, such as, for example, the power electronics.

The test device 4, or the signal generator G, may include a voltage source and/or a current source and generate a voltage or current signal S.

In addition, the form of the signal S can be calculated by a control unit E, wherein the result of the control unit E is processed by a digital/analog converter DAC for generating the signal S and the digital/analog converter DAC drives the signal generator G.

For this purpose, an input unit 8 may be provided in the test device 4, which is connected to the control unit E, through which for example a determined test to be executed may be set up. The control unit E and the digital/analog converter DAC can be located in the signal generator G.

Furthermore, the signal generator G can have n>1 signal outputs which generate n signals S_(n) so that a protection relay 2 of a multi-phase network can be tested simultaneously for all n phases.

Advantageously, n=3, whereby a three-phase network can be simulated. Thus, a three-phase protection relay 2 can be tested. However, the n signals S, do not necessarily have to be the same.

Furthermore, the test device 4 can have a second number of reaction inputs R in order to detect different reactions of the protection relay 2, such as, for example, a triggering or an excitation.

A signal S is generated at a certain level (amplitude) over a pulse duration t_(s) and lowered after the pulse duration t_(s) for a pause time τ₁, τ₂, τ₃, τ₄, τ₅. Pause times τ₁, τ₂, τ₃, τ₄, τ₅ in the range of 500 ms to 1 s are the rule. The length of the pulse duration t_(s), must be at least as great as the response time t_(A) of the protection relay 2, since otherwise the correct function of the protection relay 2 can not be tested. At least a pulse duration t_(s) of 10 ms is required in most cases, usual pulse durations t_(s) are approximately 30 ms, but pulse durations in the second range are also possible. The decisive factor here is the reaction time t_(A) of the protective relay 2, which in turn depends on the level of the signal to be switched. A higher current has to normally be switched faster, i.e. with a shorter reaction time t_(A) than for a lower current.

The pulse duration t_(s) is shown as a constant in FIGS. 4 to 6, but may also vary, for example, depending on the magnitude of the signal S. This can be used, for example, to keep the energy of a pulse P low by reducing the pulse durations t_(s) with increasing amplitude. After the pause time τ₁, τ₂, τ₃, τ₄, τ₅ has elapsed, the signal is supplied, increased by the signal difference ΔS for a further pulse duration t_(s), whereupon again a pause time τ₁, τ₂, τ₃, τ₄, τ₅ follows. This advantageously takes place until the protection relay 2 responds or triggers. Advantageously, the signal difference ΔS is always constant and positive. However, it is also conceivable that the signal difference ΔS is variable, or negative, or zero in sections, which may depend, for example, on the current level of the signal S. In order to reach the signal threshold S_(s), however, at least one pulse P must have a higher amplitude than at least one of the preceding pulses P, unless the amplitude of the first pulse P of the signal S reaches the signal threshold Ss. In this case, the protection relay 2 switches immediately.

The pause times τ₁, τ₂, τ₃, τ₄, τ₅ of the signal S which continue between the individual pulses P of the signal S can always have the same length, but also depend on the current amplitude of the signal S or another factor.

Since the choice of the pause times τ₁, τ₂, τ₃, τ₄, τ₅ preferably depends on the selected pulse duration t_(s), it is therefore possible to react both to variable pulse durations t_(s), and the average energy of the pulses P may be lowered in sections, for example. A lower energy consumption of the test device 4 and thus a lower energy absorption from the battery 5 will result in a lower load on the accumulator 5.

FIG. 4 shows an exemplary plot of a signal S over time t. The dashed envelope of the pulses of signal S interrupted by pause times τ₁, τ₂, τ₃, τ₄, τ₅ indicates the rising signal S, wherein in this example the pause times τ₁, τ₂, τ₃, τ₄, τ₅ are constant and the height of successive pulses P of the signal S at a constant signal difference ΔS increases linearly.

It is also possible a plot according to FIG. 5, in which the pause times τ, τ₁, are increased as soon as the amplitude of the current pulse P of the signal S reaches a pulse threshold S₁. With a constant signal difference ΔS, this results in the envelope shown with a dashed line in the form of a rising signal S, wherein the slope of the signal S is being reduced after reaching a pulse threshold S₁. The advantage of increasing the pause times with increasing amplitude lies in the fact that the average battery load must not increase with amplitude, since the longer pauses can compensate for the increasing power requirements for the pulses.

In the pause times τ₁, τ₂, τ₃, τ₄, τ₅ the height of the signal S is reduced. Advantageously, the signal S in the pause times τ₁, τ₂, τ₃, τ₄, τ₅, may be set to a value of less than 1% of the previous pulse P, or even to zero, as shown in FIGS. 4-6, which can extend the life of the accumulator 5.

Advantageously, the accumulator 5 can have an energy density of at least 500 J/g.

Advantageously, the pause times τ₁, τ₂, τ₃, τ₄, τ₅ increase continuously as the signal S increases. The pause times τ₁, τ₂, τ₃, τ₄, τ₅ can thus be strictly monotonically increasing from pulse P to pulse P, resulting in a dashed envelope for the signal S with a slope reduced over time t. This embodiment is also shown in FIG. 6 with a constant signal difference ΔS.

Of course, it is also conceivable that the pause times τ₁, τ₂, τ₃, τ₄, τ₅ are reduced (for example, in sections), or remain constant in sections.

Of course, mixed variants of the just mentioned profiles, as well as further variations of the pause times τ₁, τ₂, τ₃, τ₄, τ₅, as well as of the signal difference ΔS are possible depending on the current amplitude of the pulse P. Thus, for example, a plurality of pulse thresholds S, may be present and the signal difference ΔS and/or the pause times τ₁, τ₂, τ₃, τ₄, τ₅ may be changed several times.

The test device 4 can be have a portable configuration, due to the low weight, by using an accumulator 5, which is particularly advantageous for a use in the field. 

The invention claimed is:
 1. A method for testing a protection relay comprising: generating a signal in a test device, and applying the signal to the protection relay, wherein the test device includes an adaptation device supplied with a supply voltage by an accumulator, and wherein the adaptation device supplies a signal generator, which is configured for generating the signal, with an intermediate voltage.
 2. The method of claim 1, wherein the signal represents a voltage or a current.
 3. The method of claim 1, further comprising deactivating at least one of at least a part of the adaptation device or at least a part of the signal generator by an emergency-off circuit.
 4. The method of claim 1, the further comprising determining a form of the signal by a control unit and processing a result of the control unit by a digital/analog converter in order to generate the signal, wherein the digital/analog converter drives the signal generator.
 5. The method of claim 1 wherein the protection relay switches within a reaction time after the signal has reached a signal threshold, and wherein the test device determines a height of the signal upon reaching the signal threshold.
 6. The method of claim 5, further comprising determining the reaction time.
 7. The method of claim 1, wherein the signal generator emits the signal in a form of pulses having pause times, wherein the pulses of signal and the pause times alternate over time, a height of the signal is reduced during the pause times and at least one pulse has an amplitude which is higher than at least one of a preceding pulse.
 8. The method of claim 7, the wherein amplitudes of the pulses of the signal increase over time.
 9. The method of claim 7, wherein the pause times depend on an amplitude of at least one pulse of the signal.
 10. The method of claim 1, wherein the signal during the pause times is smaller than 1% of a preceding pulse.
 11. The method of claim 8, wherein the amplitudes of the pulses increase over time by a fixed signal difference.
 12. The method of claim 10, wherein the signal during the pause times is zero.
 13. A test device for testing a protection relay comprising: a signal output configured to output a signal; an accumulator configured to provide a supply voltage; an adaptation device, which is supplied with the supply voltage; and a signal generator, which is supplied with an intermediate voltage by the adaptation device to generate the signal.
 14. The test device of claim 13, wherein the adaptation device comprises at least one of a step-up converter or a step-down converter.
 15. The test device of claim 13, wherein the signal generator is configured for outputting the signal in a form of pulses having pause times, wherein the pulses of the signal and the pause times alternate over time, a height of the signal reduced during the pause times and at least one pulse has an amplitude which is at least higher than one of a preceding pulse.
 16. The test device of claim 13, wherein the signal generator comprises at least one of a voltage source or a current source.
 17. The test device of claim 16, wherein the signal generator comprises a plurality of signal outputs configured to output a plurality of signals.
 18. The test device of claim 13, further comprising an emergency-off circuit, configured to deactivate at least one of at least a part of the adaptation device or at least a part of the signal generator.
 19. The test device of claim 13, wherein the accumulator has an energy density of at least 500 J/g.
 20. The test device of claim 13, wherein the test device is configured as a portable test device.
 21. The test device of claim 13, further comprising a control unit configured to determine a form of the signal and a digital/analog converter configured to process a result of the control unit in order to generate the signal.
 22. A test arrangement comprising the test device of claim 13, wherein the test device is connectable to a protection relay, having a signal input and a switching output, so that the signal output from the signal output of the test device is supplyable to the signal input of the protection relay, and a reaction input of the test device is connectable to the switching output of the protection relay. 